Optics & Light Systems
Seeing optical and lighting components more clearly
Advanced filling and warpage analysis in Cadmould Flex enables sophisticated parts with fewer iterations.
From lenses to light guides: mastering optical moulding
Lenses, LED lighting, and automotive lighting present unique challenges for injection moulders.
Zero-defect transparency? Non-negotiable.
Parts like lenses, optical housings, and headlight covers have a zero-tolerance policy towards weld lines or birefringence. When such defects are discovered after physical development begins, costly tool iterations and rework are the result.
Achieving refractive index uniformity
When it comes to optics, consistency is everything. For products like AR/VR optics, camera lenses, and LED diffusers, this means achieving a uniform refractive index throughout every part.
Mastering temperature control
Precision depends on temperature—especially when moulding complex or miniaturized optical parts. Poor temperature control during moulding can lead to warpage in components like laser housings and light guides.
High-quality transparent parts that live up to their name
At SIMCON, we understand better than most the challenges of moulding sophisticated parts for optics and lighting systems. That’s why Cadmould Flex, our ecosystem of advanced injection moulding simulation software, offers features to address these challenges and many more.
See-through quality, from the start
We understand that high optical quality is determined long before the first part is molded. Fill, a feature within Cadmould Flex, enables you to detect and prevent weld lines at an early stage. It also provides detailed insights into temperature distribution, allowing you to actively prevent birefringence.
Optical precision from the inside out
Thermal Mould Advanced simulates shear, cooling patterns, and internal stresses, enabling the identification and prevention of refractive index inhomogeneities early in the design phase. This ensures greater clarity in both your product and development process.
Precise temperature control during moulding
Warp, a Cadmould Flex simulation feature, models thermal imbalances during the moulding process to help you optimize shrinkage behavior accordingly. You get dimensionally accurate parts you can rely on—even in the most demanding geometries.
Insights, innovations in injection moulding, webinars, and events.
Loreum ipsum, innovations in injection moulding, webinars, and events.
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Complex part geometries requiring precise moulding techniques
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Stringent quality and safety standards that demand high accuracy
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Weight reduction initiatives to enhance fuel efficiency and sustainability
Customer Story
60% lighter, 100% reliable
Customer Story
Stacking adapter reimagined
Customer Story
Getting canister lids right the first time
testimonial
Cadmould stands out for its user-friendliness, fast computation, precise results, and excellent support. Its price-performance ratio sealed the deal for us.
Lutz Kreykenbohm
Manager Tooling & Plastic Technology
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Our collaboration with SIMCON has resulted in a 30% reduction in iteration cycles. I would unequivocally recommend Cadmould and Varimos AI without hesitation.
Alexander Wolf
Head of Plastic Competence Centre
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We opted for Cadmould Flex primarily because it allows us to perform multiple simulation runs concurrently, ensuring both rapid results and high accuracy.
Amadeus Langeloh
Design Engineer
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Over two years, Cadmould optimized gating, controlled warpage, and prevented air entrapment for critical galvanized parts.
Michael Stenger
Development
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Easy to use, fast processing, and an intuitive interface—plus quick results, most of the time. Simulation moves us forward and is jolly good fun!
Philipp Beckel
Project Management
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Cadmould is fast and ideal for early geometry validation. It optimizes mould projects by cutting costs, reducing scrap, and ensuring high-quality parts.
Fabiano Rubio
CAE Applications Engineer
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Cadmould's Varimos AI add-on simplifies advanced Design of Experiments, optimizing process parameters, boosting efficiency, and improving part quality.
Govindraj Tantri
Engineer, Product Design
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