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Deepen your simulation and optimization skillset

Cascade injection moulding: Common pitfalls and expert advice for better process control

Explore how Cadmould addresses flow faults, pressure spikes, and fibre orientation to improve filling and part quality.

Special Processes
19 May 2021

Explore how cascade injection moulding can be optimised by using simulation to avoid weld lines, reduce clamp force, and manage fibre orientation. This session covers real-world examples that illustrate typical faults – such as stagnating flow fronts, pressure spikes, and incomplete filling – and shows how Cadmould supports more controlled, balanced filling. Gain a grounded understanding of physical effects and how smart gating strategies improve part quality.

Real results. Trusted voices.

Customer stories and testimonials show how simulation turns challenges into measurable improvements.

Close-up of an electric car charging station
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Customer Story

60% lighter, 100% reliable

Through fast simulation-driven iteration, HellermannTyton engineered a charging socket holder that combines lightweight design with uncompromising accuracy.

Two rugged plastic toolboxes, stacked with one open, sit on a dusty construction site floor. The cases show signs of use, with red and blue latches, designed for carrying and protecting tools in tough environments.
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Customer Story

Stacking adapter reimagined

How Plaston and Gollmer perfected a multi-brand toolbox connector with Cadmould and Varimos AI.

Close-up of white plastic jerrycans used as industrial packaging, filled with blue liquid and sealed with blue screw caps, arranged in rows for storage and transport.
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Customer Story

Getting canister lids right the first time

By combining simulation and modern measurement, Bergi-Plast improved closure quality, reduced scrap, and accelerated time-to-market.

Sparkle
testimonial
Cadmould stands out for its user-friendliness, fast computation, precise results, and excellent support. Its price-performance ratio sealed the deal for us.
Lutz Kreykenbohm
Manager Tooling & Plastic Technology
Sparkle
testimonial
Our collaboration with SIMCON has resulted in a 30% reduction in iteration cycles. I would unequivocally recommend Cadmould and Varimos AI without hesitation.
Alexander Wolf
Head of Plastic Competence Centre
Sparkle
testimonial
We opted for Cadmould Flex primarily because it allows us to perform multiple simulation runs concurrently, ensuring both rapid results and high accuracy.
Amadeus Langeloh
Design Engineer
Sparkle
testimonial
Over two years, Cadmould optimized gating, controlled warpage, and prevented air entrapment for critical galvanized parts.
Michael Stenger
Development
Sparkle
testimonial
Easy to use, fast processing, and an intuitive interface—plus quick results, most of the time. Simulation moves us forward and is jolly good fun!
Philipp Beckel
Project Management
Sparkle
testimonial
Cadmould is fast and ideal for early geometry validation. It optimizes mould projects by cutting costs, reducing scrap, and ensuring high-quality parts.
Fabiano Rubio
CAE Applications Engineer
Sparkle
testimonial
Cadmould's Varimos AI add-on simplifies advanced Design of Experiments, optimizing process parameters, boosting efficiency, and improving part quality.
Govindraj Tantri
Engineer, Product Design
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