Services on demand - We simulate. You succeed.

SIMCON handles the complexity. You stay in control.

Chat about your project

From Tool Adjustments to Tight Launch Timelines

When the pressure is on, simulation just makes sense. But with the extensive capabilities of Cadmould and Varimos AI, it’s not always straightforward. That’s where Simulation as a Service comes in. With flexible, expert-run simulation services at your fingertips, you can reduce risks and optimize processes without expensive investments in software or training.

Working with your goals and priorities, specialists handle complex simulations in Cadmould and detect potential manufacturing issues early to prevent expensive rework and delays. Actionable recommendations support your teams to improve designs and develop more efficiently.

Complex simulation challenges? We love them.

From flow behaviour to shrinkage, the simulation specialists at SIMCON help you make confident decisions early.

Optimizing Filling and Flow Behavior

The way material flows into the mold is a critical factor in part quality. We help you minimize weld lines and air traps, balance runner systems, and reduce injection pressure for consistent filling and high-quality parts.

Improving Packing Pressure and Warpage Control

We simulate packing, shrinkage, and warpage to ensure your parts meet specifications. You discover the optimal pressure settings, fiber orientation, and wall thickness to minimize stress and ensure stable components.

Enhancing Cooling Efficiency

Cooling is the phase with the greatest impact on cycle time. We leverage sophisticated simulation capabilities to analyse cooling channels, conformal and variothermal systems, and hot spots—for faster cycles and better quality to boot.

Ensuring Dimensional Accuracy

We optimize geometry early to avoid rework and guarantee manufacturability. Additionally, we simulate shrinkage, warpage, and advanced processes like foam molding or reactive resins to ensure parts meet exact specifications.

Supporting Process Stability and Machine Selection

Expert-led simulations help you understand parameter effects and determine pressure, clamping force, and cycle time. You are empowered to optimize parameters and machines from day one, including for foam molding and other advanced processes.

Analyzing Mold Temperature Control Strategies

Precise thermal management is vital for repeatable, high-quality results. The specialists at SIMCON evaluate heating and cooling layouts, detect imbalances, and compare materials to help you maintain stability and avoid defects.

Optimizing Filling and Flow Behavior

Improving Packing Pressure and Warpage Control

Enhancing Cooling Efficiency

Ensuring Dimensional Accuracy

Supporting Process Stability and Machine Selection

Analyzing Mold Temperature Control Strategies

Get a quote

Des résultats concrets. Des voix de confiance.

Des histoires de clients et des témoignages montrent comment la simulation transforme les défis en améliorations mesurables.

Gros plan sur une station de recharge pour voitures électriques

Études de cas

60% plus léger, totalement fiable

Grâce à des itérations rapides basées sur la simulation, HellermannTyton a conçu un support de prise de recharge alliant légèreté et précision.

Lire l'étude de cas

Deux boîtes à outils en plastique robuste, dont l'une est ouverte, sont empilées sur le sol poussiéreux d'un chantier de construction. Les caisses montrent des signes d'utilisation, avec des fermetures rouges et bleues, conçues pour transporter et protéger les outils dans des environnements difficiles.

Études de cas

L’adaptateur d’empilage réinventé

Comment Plaston et Gollmer ont perfectionné un connecteur multi-marques pour coffrets à outils grâce à Cadmould et Varimos AI.

Lire l'étude de cas

Gros plan sur des jerrycans en plastique blanc utilisés comme emballage industriel, remplis d'un liquide bleu et fermés par des bouchons à vis bleus, disposés en rangées pour le stockage et le transport.

Études de cas

Des bouchons de bidon parfaits dès le départ

En combinant simulation et mesure moderne, Bergi-Plast a amélioré la qualité, réduit les rebuts et accéléré la mise sur le marché.

Lire l'étude de cas

témoignage

Cadmould nous a entièrement convaincus par sa convivialité, la rapidité et la précision de ses calculs, l'excellence de son support et un rapport qualité-prix remarquable.

Lutz Kreykenbohm

Directeur de l'outillage et de la technologie des matières plastiques

témoignage

Grâce à SIMCON, nous avons réduit nos cycles d'itération de 30%. Je recommande vivement Cadmould et Varimos AI.

Alexander Wolf

Chef du centre de compétence plastique

témoignage

Nous avons choisi Cadmould Flex pour sa capacité à réaliser plusieurs simulations simultanément, offrant rapidité et précision.

Amadeus Langeloh

Ingénieur d'études

témoignage

Au cours des deux dernières années, Cadmould nous a permis d'optimiser le seuil d'injection, de maîtriser le gauchissement et de prévenir les bulles d'air sur nos pièces galvanisées critiques.

Michael Stenger

Développement

témoignage

Facilité d'utilisation, interface intuitive, et rapidité de traitement : les résultats sont rapides et la simulation nous fait vraiment avancer.

Philipp Beckel

Gestion de projet

témoignage

Cadmould est rapide et efficace, idéal pour valider la géométrie et optimiser les projets de moulage tout en réduisant les coûts et les rebuts.

Fabiano Rubio

Ingénieur d'application IAO

témoignage

Le module Varimos AI de Cadmould a transformé notre approche des plans d'expériences, nous permettant d'optimiser nos procédés, d'améliorer la qualité de nos pièces et d'accroître significativement notre efficacité.

Govindraj Tantri

Ingénieur, conception de produits

Built by engineers. Proven in the real world.

Spun off from RWTH Aachen in Germany, we’ve developed Cadmould into a leading simulation tool—refined through thousands of real-world challenges and used daily by plastics engineers worldwide.

12,000+

injection moulding projects delivered

400+

years of combined engineering and simulation expertise

35+

years of simulation-driven innovation

Request expert services

Frequently asked questions

Is it possible to review simulation results with a SIMCON representative virtually?

Yes – we hold virtual meetings in Microsoft Teams. You can join individually or as a group via a conference facility to view and discuss Cadmould simulation results with a SIMCON expert in real time.

What information do I need to set up an injection moulding simulation in Cadmould?

To run a simulation with Cadmould, you’ll need a 3D CAD model of the part and, if possible, the mould components, along with material data such as the polymer type and grade. You’ll also need process parameters including injection speed, melt and mould temperature, cooling system layout, and packing pressure. In addition, mould and machine constraints like clamping force, gate locations, and cycle time are required. If any of these details are unclear or not yet available, our team can assist you in setting up the model.

Is simulation and Design of Experiments (DoE) worth it for my application?

Simulation and DoE offer numerous advantages that apply across different applications and production types. They help reduce costs by detecting errors early, which lowers the need for tool changes and minimizes rejects. At the same time, they save time by determining optimum process parameters before tool tests even begin. Quality is improved as well, since issues like distortion, incomplete filling, and sink marks can be minimized. With VARIMOS, DoE makes it possible to identify stable process windows, which increases production reliability. Simulation is also particularly valuable in smaller series, where it can prevent costly mistakes and ensure error-free production. We would be pleased to advise you individually on your specific application.

Which industries use your simulation solutions?

Our solutions support a wide range of industries that rely on plastic injection moulding, such as automotive, where lightweighting and functional components are key, and medical and healthcare, where precision parts, microfluidics, and devices are essential. We also serve consumer goods, including packaging, appliances, and wearables, as well as electronics, with applications like connectors, housings, and insulation. In addition, we support industrial and aerospace sectors that depend on high-performance plastics and structural parts. If you manufacture plastic parts using injection moulding, we can help you improve quality, reduce costs, and accelerate time-to-market.

What are the benefits of using plastic injection moulding simulation?

Simulation offers many benefits for anyone working with plastic injection moulding. It helps prevent defects by identifying potential issues such as air traps, weld lines, and sink marks before production begins. At the same time, it reduces costs by lowering the need for physical prototyping, which saves both material and tooling expenses. Simulation also supports cycle time optimization by determining the best processing parameters to minimize cycle times and increase efficiency. Quality is improved as well, since warpage and shrinkage can be predicted and mitigated early on. Finally, it contributes to sustainability by reducing material waste and energy consumption through optimized designs and processes.

If want to use Simulation as a Service, how will I know which simulation service I require?

When you request a quotation, our team will discuss your goals and recommend the most suitable simulation package. We offer Flow Analysis (gate positions, melt flow, weld lines), Holding/Packing Analysis (clamp force, shrinkage, sink marks), and Cooling Analysis (cycle time, mould surface temperature, freeze time).

Still have questions?

We have covered a few here. Explore our full FAQ section for detailed insights and answers to your questions.

View all FAQ’s

Need help?

We’ll connect you with the right expert!

At SIMCON, we ensure you get what you need—technical advice, commercial guidance, or just answers to your questions. Book a 1:1 consultation to explore our plans or schedule a product demo with a sales engineer. Whatever you need, we’re here to support you.

Schedule a demo Ask an expert