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Industrial Equipment & Machinery

Simplifying Molding of High-Stress Parts

The Cadmould Flex simulation ecosystem solves complex challenges for manufacturers of durable industrial parts.
Robotic arms seamlessly transfer battery packs from the assembly line to the final production stage.

Where High Demands Meet Precise Solutions

Gears, housings, and multi-component parts place high stress on molds - and on injection molders.

High Stress On Molds, Decreased Mold Lifetimes

The production of parts such as plastic gears, housings, and mechanical components can cause significant mold wear. Frustratingly, this wear often starts with avoidable pressure conditions like pressure peaks or uneven filling.

Trial and Error Means Time and Money

Mold designs for complex parts often require multiple iterations. Without effective simulation, these iterations rely on tedious trial-and-error, and each one costs time and money.

Not All Machines Are Made Equal

Each injection machine has its own interface and limitations. If your process doesn't align with a machine’s specific limits—like clamp force and injection pressure—it can lead to major setup adjustments and delays.

Multi-Component Systems, Increased Complexity

Toolmaking for multi-component systems is challenging. Insert molding and multi-shot processes require precise coordination to produce stable, reproducible results.

High Stress On Molds, Decreased Mold Lifetimes

The production of parts such as plastic gears, housings, and mechanical components can cause significant mold wear. Frustratingly, this wear often starts with avoidable pressure conditions like pressure peaks or uneven filling.

Trial and Error Means Time and Money

Mold designs for complex parts often require multiple iterations. Without effective simulation, these iterations rely on tedious trial-and-error, and each one costs time and money.

Not All Machines Are Made Equal

Each injection machine has its own interface and limitations. If your process doesn't align with a machine’s specific limits—like clamp force and injection pressure—it can lead to major setup adjustments and delays.

Multi-Component Systems, Increased Complexity

Toolmaking for multi-component systems is challenging. Insert molding and multi-shot processes require precise coordination to produce stable, reproducible results.

From Simulation to Calibration: Mastering Industrial Molding

SIMCON supports industrial part manufacturing by enabling you to anticipate issues and make adjustments early. From simulating multi-component molding to automating machine calibration, Cadmould Flex and its AI assistant, Varimos AI, help you optimize processes, reduce mold wear, and save resources.

Protect Your Mold. Preserve Your Performance.

Process optimization for injection molding in industrial applications is essential to prevent wear. By simulating influencing factors like local filling pressures and clamp force progression, Cadmould Flex helps you optimize for improved demolding and longer mold life.
Various metal injection molds arranged on storage shelves in a workshop, illustrating organized tool maintenance and protection practices in mold manufacturing.
Technician inspecting a blue plastic part freshly molded in an injection machine, demonstrating early validation and quality assurance in industrial production.

Validate Early. Launch With Confidence.

At SIMCON, we know that every iteration has a cost. Use Cadmould Flex simulation features Fill and Warp in conjunction with Varimos AI, the Cadmould AI assistant, to validate part, mold, and process design virtually - long before you commit to tooling.

Know The Limits. Run It Correctly.

Cadmould Flex supports precise injection machine calibration by allowing you to define machine-specific limits and check compatibility with your process. Even better, the AI assistant Varimos AI leverages machine learning based on simulation data to automatically tune the process to your machine’s capabilities.
Close-up of an injection mold with multiple red plastic parts being produced, showing precision mold design and automated handling in an industrial manufacturing setup.
Injection mold with open halves revealing complex tool design, pipes, and connections for producing multi-component plastic parts in an industrial environment.

Mastering Multi-Component Molding

Cadmould Flex simulates key factors like filling behavior, interface temperatures, and the impact of gate placement on insert deformation. The resulting insights allow process and tool design to be optimized early - for consistent results with minimal tryouts.

Insights, innovations in injection moulding, webinars, and events.

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Loreum ipsum, innovations in injection moulding, webinars, and events.

  • Complex part geometries requiring precise moulding techniques
  • Stringent quality and safety standards that demand high accuracy
  • Weight reduction initiatives to enhance fuel efficiency and sustainability

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Real Results. Trusted Voices.

Customer stories and testimonials show how simulation turns challenges into measurable improvements.

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Customer Story

60% Lighter, 100% Reliable

Through fast simulation-driven iteration, HellermannTyton engineered a charging socket holder that combines lightweight design with uncompromising accuracy.

Two rugged plastic toolboxes, stacked with one open, sit on a dusty construction site floor. The cases show signs of use, with red and blue latches, designed for carrying and protecting tools in tough environments.
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Customer Story

Stacking Adapter Reimagined

How Plaston and Gollmer perfected a multi-brand toolbox connector with Cadmould and Varimos AI.

Close-up of white plastic jerrycans used as industrial packaging, filled with blue liquid and sealed with blue screw caps, arranged in rows for storage and transport.
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Customer Story

Getting Canister Lids Right The First Time

By combining simulation and modern measurement, Bergi-Plast improved closure quality, reduced scrap, and accelerated time-to-market.

Sparkle
testimonial
Cadmould stands out for its ease of use, fast processing, accurate results, and outstanding support. Its value for the price made it an easy choice for us.
Lutz Kreykenbohm
Manager Tooling & Plastic Technology
Sparkle
testimonial
Our collaboration with SIMCON has resulted in a 30% reduction in iteration cycles. I would unequivocally recommend Cadmould and Varimos AI without hesitation.
Alexander Wolf
Head of Plastic Competence Centre
Sparkle
testimonial
We opted for Cadmould Flex primarily because it allows us to perform multiple simulation runs simultaneously, ensuring both rapid results and high accuracy.
Amadeus Langeloh
Design Engineer
Sparkle
testimonial
Over two years, Cadmould optimized gating, controlled warpage, and prevented air entrapment for critical galvanized parts.
Michael Stenger
Development
Sparkle
testimonial
Easy to use, fast processing, and an intuitive interface—plus quick results, most of the time. Simulation moves us forward and is a lot of fun!
Philipp Beckel
Project Management
Sparkle
testimonial
Cadmould is fast and ideal for early geometry validation. It optimizes mold projects by cutting costs, reducing scrap, and ensuring high-quality parts.
Fabiano Rubio
CAE Applications Engineer
Sparkle
testimonial
Cadmould's Varimos AI add-on simplifies advanced Design of Experiments, optimizes process parameters, enhances efficiency, and improves part quality.
Govindraj Tantri
Engineer, Product Design

Choose Your Way to Smarter Simulation

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Cadmould Flex

Scalable simulation for every challenge

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Ideal for engineers and companies needing regular simulations with flexibility, control, and AI support.
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Prevent weld lines, air traps, and warping by identifying defects early in the design phase.
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Reduce cycle times, decrease energy consumption, and lower scrap rates to boost efficiency.
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Easily scale features with add-ons and adjust subscription plans to meet changing needs.
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Simulation on Demand

On-demand capacity

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Perfect for anyone who needs expert simulations but doesn't have the software or training. Get precise results, even on tight deadlines.
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Optimize cycle times, part quality, and process stability without software investment.
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Get access to the experts at SIMCON to run advanced simulations and provide actionable insights.
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Stay flexible with on-demand services that fill capacity gaps and meet tight deadlines.
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Need help?

We’ll connect you with the right expert!

At SIMCON, we make sure you get what you need - technical advice, business guidance, or answers to your questions. Book a one-on-one consultation to explore our plans or schedule a product demo with a sales engineer. Whatever you need, we’re here to support you.
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